MOROCCO/ DAP (DIAMMONIUM PHOSPHATE) FERTILIZER PLANTS PROJECT

Project Control Manager / Procurement Manager

TEKFEN CONSTRUCTION

July 2011 – August 2013 (2 years 1 months) El Jadida, Morocco

Job Title : OCP DAP (Diammonium Phosphate) 107 B/C Proj. (225.020.000 USD)

Job Description : Cost + Fee Contract,
JACOBS Engineering as The Construction Management Company
McKinsey as Lean Construction Management Company
Planning, Budget, Cost Schedule and Cost Control, Reports, Interim Payments and Quantity Surveys, Preparation of Contracts, Material Management, Coordination with Site.
Local and International Purchasing & Expediting, Warehouse Management, IT Management

Project Description

Location Jorf Lasfar, El Jadida, Morocco

Client Maroc Phosphore S.A.

Contractor Tekfen Construction and Installation Co., Inc.

Final Project Value US$ 225.020.000

Commencement 16/08/2010

Completion 31/05/2013

Project location is in a industrial area at Jorf Lasfar, 120km away from Casablanca and situated on the Atlantic coast of Morocco. It’s main center for export of phosphate and production of fertilizer. Maroc Phosphore S.A. is a company involved in the production of phosphoric acid and fertilizers and it is launching an important investment program in its production sites for which it needs state of the art construction services. The Project consists of two DAP (Diammonium phosphate ) fertilizer plants that have 1.700.000 ton/year production capacity in total. The Project also includes conveyor systems and acid storage tank areas.

Main components are;

  • 2 DAP Plants with capacity of 850.000 t/year each
  • 2 Substation Buildings (10 MW Each)
  • Raw material and product handling system (1.300 m)
  • 4 Phosphoric Acid tanks (2.000 m3 each)
  • 4 Oil tanks (500 m3 each)
  • 1 Sulphuric Acid (300 m3)
  • 1 Compressor Air station
  • Remote Areas and 67 Tie-Ins

HIGHLIGHTS

  • Earthworks : 210.000 m3
  • Concrete : 40.000 m3
  • Reinforcement  : 2.700 tons
  • Masonry Works : 11.800 m2
  • Painting and Coating  : 58.000 m2
  • Structural Steel : 6.910 tons
  • Equipment  : 4.686 tons
  • Piping : 123.780’’
  • Piping Support : 48 tons
  • Fire Fighting Piping : 1.100 m
  • Test Packages : 326 ea
  • Pipe & Equipment Insulation : 12.500 m2
  • Embedded Items & Anchor Bolt : 130.000 kg
  • Anti Acid Brick & Epoxy Lining : 8.400 m2
  • Cable Pulled : 370.000 m
  • Instruments : 1.488 ea
  • Cable Trays : 41.000 m
  • Instrumentation Conduit : 6.490 m
  • Test & Calibration : 3.488 ea
  • Offices and Substation Buildings: 4.100 m2
  • Asphalt : 8.383 m2
  • HVAC
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July 2011-August 2013 TEKFEN CONSTRUCTION Work